Titanium Sintered Felt: What’s Changing, What Matters, and What to Ask Before You Buy

If you’re shopping for sintered filters, you’ve probably noticed a quiet revolution in metallic media—especially titanium fiber felt. To be honest, the push from hydrogen, aerospace, and medical OEMs has raised the bar. The latest felts deliver high porosity, uniform pore size, and surprisingly good current-carrying behavior with low pressure drop. Not perfect for every job, but close.

Why Titanium Felt (and why now)

Compared with mesh or powder plates, titanium fiber felt forms a 3D interlocked network. That means higher surface area, more uniform pathways, and better corrosion resistance in harsh chemistries. In fuel cells and PEM electrolyzers, engineers like the low contact resistance and stable performance under high current density. In filtration, maintenance teams love the cleanability and service life—many customers say they get 3–5× longer changeout intervals, which isn’t nothing.

Product snapshot: Titanium Sintered Felt

Parameter	Typical Value (≈)	Method / Note
Material	Commercially pure Ti (≥99.6%)	Fiber-based felt
Porosity	70–85%	ISO 2738, real-world use may vary
Thickness	0.2–2.0 mm (custom)	Tolerance on request
Mean pore size	5–60 μm	ISO 4003 / mercury porosimetry
Bubble point	0.1–0.5 MPa	ASTM F316 (IPA wetting)
Permeability	~1×10⁻¹²–5×10⁻¹² m²	ISO 4022
Max temp	≈300 °C (air), higher in inert	Avoid oxidizing spikes
Electrical contact	10–20 mΩ·cm² (stacked)	Fixture-dependent

How it’s made (quick process flow)

• Materials: CP titanium fibers (selected diameters, cleaned, de-oiled).
• Lay-up: Random web formation; optional orientation for flow/electrical paths.
• Sintering: Vacuum or inert gas, ~800–1100 °C; controlled diffusion bonding.
• Post-processing: Rolling/calendering, anneal, trimming; optional diffusion bonding to mesh or multi-layers.
• Testing: Porosity (ISO 2738), pore size (ISO 4003), bubble point (ASTM F316), permeability (ISO 4022), salt spray as needed, cleanliness & TOC for medical.
• Service life: In PEM electrolyzers, many users report 10,000–30,000 h; in solvent filtration, hundreds of CIP cycles are common.

Applications and real-world notes

Fuel cells and PEM electrolyzers (current collectors and flow diffusion), high-purity chemical filtration, solvent recovery, aerospace purge lines, and yes—medical devices where biocompatibility matters (ask for ISO 10993 data). One electrolyzer integrator told me their stack voltage dropped ~30 mV at 2 A/cm² after switching to titanium felt. Another plant stretched filter changeout from 2 days to 10. Small tweaks, big economics.

Vendor landscape (what buyers compare)

Vendor	MOQ	Lead Time	Customization	Certs (stated)	Price Level
China Porous Filters (Shijiazhuang, China)	Low (≈10–50 pcs)	2–4 weeks	Cut-to-shape, multi-layer, diffusion bonding	ISO 9001 (typical); others by request	$ (cost-effective)
International Vendor A	Medium	4–8 weeks	Standard + limited custom	ISO 9001/13485 (varies)	$$
Regional Vendor B	High	6–10 weeks	Limited	ISO 9001	$$$

Tip: Ask for a bubble-point report and full pore-size distribution along with a permeability curve. For sintered filters used in regulated spaces, request lot traceability and cleanliness data.

Customization menu

• Thickness/pore size tuning; graded porosity stacks.
• Laser-cut discs, pleated cartridges, and ring-reinforced elements.
• Diffusion-bonded multilayers with mesh backing for rigidity.
• Surface treatments for wettability and contact resistance.

Company note: Origin at Rm. C-1301, Hyde Park Plaza, No. 66 Yuhua W. Road, Shijiazhuang, 050056 China. Inquiries usually get a same-day response, which, frankly, is refreshing.

Bottom line? For modern sintered filters in hydrogen, medical, or tough chemical duty, titanium felt is a pragmatic sweet spot—high porosity, strong corrosion resistance, and stable electrical behavior. Just vet the data.

Authoritative references

1. ASTM F316 – Pore Size Characteristics by Bubble Point and Mean Flow Pore Test. https://www.astm.org/f0316-03r19.html
2. ISO 4022 – Sintered metal materials (excluding hardmetals) — Permeability test. https://www.iso.org/standard/12653.html
3. ISO 4003 – Sintered metal materials — Determination of pore size distribution and mean pore size. https://www.iso.org
4. ISO 2738 – Sintered metal materials — Determination of density, oil content and open porosity. https://www.iso.org
5. ISO 10993 – Biological evaluation of medical devices (biocompatibility). https://www.iso.org/series/53468.html